ESSEGI

Storage solutions is a department of Essegi System Service Ltd. and was established in 2006. The need to manage the material for electronics production in the most efficient and rapid way has given rise to what is today the leading production in the management of electronic components.

The ISM system is the technological heart of the automatic and semi-automatic stores by Essegi. A software for management, verification and tracking, that ensures total control of each component and the best performance in the process of procurement.

All ISM benefits, which allow you to increase your competitiveness:

  • Set up of Pick & Place: over 50% less time than traditional systems.
  • Store under absolute control: certainty at all times on the availability of the necessary components before starting any job order.
  • Recognition precise and accurate in the number of components in stock.
  • Analysis and calculation of the need of components for future productions.
  • Ability to manage the company's outside warehouses immediately.
  • Traceability of mounted components.
  • Possibility of storage in a temperature and humidity controlled environment.
  • Temperature and humidity traceability for any single component.
  • Barcode (1D/2D) code scan function.
  • Two stage conveyor.
  • Dual Lane Conveyor System.
  • Heavy duty conveyor.
  • Material Level Detection.
  • Pallet return conveyor (Underneath for OMO concept).
  • 3 gallon material tank(Stainless Steel)
  • LA-W30 fan shape atomized spray valve




ISM storage management system provides intelligent and flexible storage solution and helps refocus onvalue-adding activities. ISM UltraFlex 3600 is able to flexibly store up to 3,644 reels, monitor them intelligently as well as oversee the fully automatic import and export of the components.

A. Maximum flexibility: all heights combinations

Heights configuration practically unlimited. Every tray has a range from a minimum height of 8mm to a maximal height of 88mm. The machine is able to dynamically manage the subdivision of the interior spaces.

B. Multifunctional

Not only storage of JEDEC trays, but also of any other material and component that suits to its measures. It doubles the storage capacity, because it’s able to handle the double reel, for a total of 3.624 positions as 7" reels with 8mm height regards.

C. Patented Fast Exit: loads and unloads up to 54 reels simultaneously

The multiple exit Fast Exit allows great flexibility,for example, when, in the load/unload stage, a reel is urgently needed.The warehouse can interrupt the load/unload operation, provide with priority the component urgently needed.

D. Humidity control module Plug and Play.

ISM UltraFlex 3600 can be equipped with the module for humidity control. The warehouse environment is always under control. Moreover, the humidity level is constantly below 5%.

E. Accurate calculation of the "Floor Life"

The expiration of each component is calculated and plotted with absolute precision. The software prevents to use components whose exposure period to humidity values higher than 5% has expired.

 

Multy reel case to insert JEDEC trays, bags etc.

Multy reel case to insert JEDEC trays, bags etc.

Double reel management by mobile computer.

 

Double reel management by barcode reader

Tray 15" for reels and SMD and THT components



The intelligent storage management system of the ISM 2000 has been specifically designed to obtain optimum performance regarding storage capacity and total size. The patented multiple outlet enables the simultaneous extraction and insertion of up to 27 reels at a time.

A. Ideal for large numbers.

Designed specifically for optimal management of large reels. Ideal for companies that have a high number of reels to handle.

B. Multifunctional, many dimensions.

Multiple usesfor reels and microprocessors trays. Can enter reels 7"and height from 8 to 16mm, or reels 13" and 15 "and height up to 72mm.

C. Patented Fast Exit: loads and unloads up to 27 reels simultaneously

The multiple exit Fast Exit allows great flexibility, for example, when, in the load/unload stage, a reel is urgently needed. The warehouse can interrupt the load/unload operation, provide with priority the component urgently needed.

D. Humidity control module Plug and Play.

ISM 2000 can be equipped with the module for humidity control. The warehouse environment is always under control. Moreover, the humidity level is constantly below 5%.

E. Accurate calculation of the "Floor Life"

The expiration of each component is calculated and plotted with absolute precision. The software prevents to use components whose exposure period to humidity values higher than 5% has expired.

 

You Can Place Any Component

ESD Tray for Reels 7" 8mm

Tray 15" With Microprocessors Trays

 

Tray 15" With THT Components Box

Tray 15" with Cardboard Reel

Quick Exit for Priority Reels





The flexible storage solution of the ISM 1100 allows flexible storage, intelligent monitoring as well as fully automatic insertion and extraction of up to 1,100 7“reels on an effective area of just 1.6 m². During the fully automatic insertion and extraction of up to 27 reels there is no user intervention necessary.

A. Large capacity, small encumbrance.

High load capacity: up to 1100 reels. Only 173 cm wide and 92 cm deep. The perfect balance between high performance and ultra-compact size.

B. Patented Fast Exit: loads and unloads up to 27 reels simultaneously

The multiple exit Fast Exit allows great flexibility, for example, when, in the load/unload stage, a reel is urgently needed. The warehouse can interrupt the load/unload operation, provide with priority the component urgently needed.

C. Humidity control module Plug and Play.

ISM 1100 can be equipped with the module for humidity control. The warehouse environment is always under control. Moreover, the humidity level is constantly below 5%.

D. Accurate calculation of the "Floor Life"

The expiration of each component is calculated and plotted with absolute precision. The software prevents to use components whose exposure period to humidity values higher than 5% has expired.

 

Quick Exit for Priority Reels

ESD Tray for Reels 7" 8mm

You Can Place Any Component

Patented accumulator for quick loading / unloading





The ISM 500 is an intelligent dynamic storage solution, has been developed to satisfy the storage needs of the most varied types of components. With the possibility to configure up to 640 different positions, the operator can insert 7″, 13″ and 15″ reels, JEDEC trays, SMT and THT tubes, screen-printing frames and foils, THT components etc.

A. Wide variety of storage.

IMS 500 can store coils, microprocessors trays, SMT and PTH sticks, frames, stencil plates and many other materials.

B. Wide selection of positions.

Up to 640 different positions for 7/13/15 inch reels.

C. Zero picking errors.

Three LED light signals indicate the exact location of the components to be extracted. A PDA reader indicates the component code, to avoid errors in the picking phase.

D. Dynamic storage, no waste.

The components do not have a fixed and determined position, but can be loaded at any free space available. In this way there is a dynamic management of positions and the store always reaches its maximum capacity, without waste of space.

E. High security lock.

On demand it is possible to apply electronic locks that allow access to components to authorized persons only.

F. Humidity control module &Accurate calculation of the "Floor Life"

 

Dynamic Management with PDA

Positions with Configurable Separators

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